Description
1. Unboxing & Physical Snapshot
- Model & Brand: XV‑102‑D6‑57TVR‑10, Eaton Cutler‑Hammer
- Physical Dimensions (Approximate W x H x D): 202 mm × 150 mm × 52 mm (rear depth behind cabinet faceplate)
- Estimated Shipping Weight: 3.0 lb (includes HMI assembly, protective front‑face film, foam inserts, outer corrugated carton; unit net weight 2.1 lb)
- What’s in the Box: 5.7‑inch color touch HMI unit, front protective peel‑off film, panel mounting clamps set, OEM printed installation datasheet; communication cables, power wiring, and memory storage media are not included (procure field cables separately during panel retrofits to eliminate commissioning delays for packaging and material‑handling machinery)
2. Product Introduction (Structure A – Environmental hook)
This XV‑102‑D6‑57TVR‑10 touch HMI delivers shop‑floor operation with front‑panel ingress protection against dust, incidental liquid splashes, and temperature cycling common inside factory production enclosures. The resistive touch surface tolerates glove‑operated input, while rear‑side electronics rely on cabinet‑mount installation to avoid exposure to oily aerosols. Damaged front‑face gasket or scratched overlay breaks environmental sealing and accelerates internal PCB degradation over long production run‑hours.
Maintenance teams must confirm the complete full part number before spare swap‑out. Mechanically form‑fit compatible XV‑102 variants carry different display types, communication port configurations, or backlight specifications. A dimensionally matching substitute fits the cabinet cut‑out yet fails host PLC communication or cannot run existing application project files (a frequent complication during unplanned downtime on packaging lines). No project software tweak can resolve underlying hardware I/O‑port mismatch.
3. Core Technical Specifications
| Parameter | Value |
|---|---|
| Device Type | XV‑102 series industrial color touch‑screen HMI |
| Display | 5.7‑inch color TFT; 320 × 240 QVGA resolution |
| Touch Input | 4‑wire resistive touch screen, glove‑compatible |
| Application Memory | 2 MB flash program memory |
| Interfaces | RS‑232, RS‑485, Ethernet port |
| Rated Supply Voltage | 24 VDC nominal; 19.2 VDC‑28.8 VDC operational range |
| Max Power Draw | 9.2 W |
| Operating Ambient Temperature | 0 °C to +50 °C (vertical panel‑mount orientation) |
| Storage Temperature Range | ‑20 °C to +70 °C |
| Front‑face Ingress Rating | IP65 NEMA 4; rear housing IP20 |
| Configuration Software | Eaton PanelBuilder or compatible engineering suite |
4. Global Compliance & Industry Certifications
- CE Mark compliant with machinery, EMC and low‑voltage directives
- UL/cUL Listed for industrial operator interface equipment
- CSA certification for North American panel installations
- ATEX / IECEx Zone 2 acceptance for qualified production batches
UL certification validates 24 VDC power‑circuit safety and front‑panel environmental ratings for shop‑floor deployment. Verify specific‑lot certifications with OEM documentation.
5. Long‑Term Storage & Asset Preservation Guide
Store this HMI inside its original foam‑lined shipping carton throughout warehouse shelf storage. Keep the front‑face protective film intact until physical installation; scratches to touch overlay are non‑repairable in‑field.
Maintain storage‑vault relative humidity below 60 percent, non‑condensing. Persistent high‑humidity exposure corrodes rear‑side connector pins and degrades display backlight components. Condensation trapped behind the touch overlay causes permanent visual discoloration once energized.
Never stack heavy inventory on top of the HMI carton. Compressive loading can crack front touch glass or displace internal display assemblies. Inspect rear‑side connector pins every 18 months for oxidation or bending. This unit contains no user‑serviceable field‑replaceable lithium backup battery.
6. Physical Installation Prerequisites
Insert unit through the designated cabinet cut‑out, install all panel‑mount clamps and torque evenly; avoid excessive clamp torque which warps the HMI housing and compromises front‑panel gasket sealing. Maintain minimum 40 mm rear clearance for cable bend radius and natural convection airflow. Restricted rear ventilation elevates internal component temperature and shortens backlight service life.
Terminate 24 VDC power and protective‑earth connection to facility plant ground bus, do not rely purely on signal‑cable shielding for grounding. Fasten communication cable shield lugs to cabinet ground studs. Inspect front‑panel gasket for nicks or tears; replace damaged gasket to retain IP65 / NEMA 4 splash‑resistance rating before energizing.
7. Buyer’s FAQ
Q: What Harmonized System tariff code applies to XV‑102‑D6‑57TVR‑10 for cross‑border shipments?
A: This legacy industrial HMI falls under HS 853710 for industrial control operator‑interface assemblies. Customs inspectors commonly require full part‑number documentation. Work together with your import broker to confirm classification before tendering freight.
Q: How does Country of Origin impact audit acceptance for this end‑of‑life HMI spare?
A: Plant audit checklists cross‑reference nameplate Country‑of‑Origin markings against site‑approved asset registers. Parallel‑sourced spares with mismatched COO markings trigger audit observations, even when boot‑up and touch‑functions pass bench testing.
Q: Should supplementary shipping insurance be purchased for this obsolete XV‑102 HMI spare?
A: Yes. Transit shock can crack front touch glass, damage TFT display cells, or bend rear connector pins. Many faults remain invisible to basic visual inspection. Secure full‑value all‑risk coverage; standard carrier cargo terms exclude fragile display hardware damage.
Q: Does delivered XV‑102‑D6‑57TVR‑10 ship pre‑loaded with site‑specific operator application project?
A: Factory‑sealed OEM units include base runtime firmware matching manufacturing lot date‑code. Site‑specific screen layouts, alarm tables and recipe configurations are never pre‑loaded. Download, validate and fully test application project prior to placing spare unit into live production duty.
