Description
1. Unboxing & Physical Snapshot
- Model & Brand: ABB (RTU560 Power Automation Product Line) Central Processing & Communication Unit (CMU) — Part Number: 1KGT012700R0002 (Model Designation: 560CMU05 R0002)
- Physical Dimensions: Standard 3HE Euro-card format printed circuit board module (Approx. 160 mm H × 100 mm D, occupying 2 slots / 40 mm width on an RTU560 subrack)
- Estimated Shipping Weight: Approximately 0.30 kg to 0.50 kg net (Packaged securely in multi-layer anti-static shielding and heavy corrugated transport packaging)
- What’s in the Box: ABB 560CMU05 communication unit module card, front panel captive screws, integrated RJ45 interface ports, and manufacturer compliance/conformance literature.
2. Product Introduction
Structure B (Architecture hook): Engineered for high-availability power transmission, substation automation, and regional grid control networks, the ABB 560CMU05 (1KGT012700R0002) serves as a core Central Processing and Communication Unit within the RTU560 remote terminal unit architecture. The module coordinates real-time data acquisition, event processing, and protocol translation between field I/O subracks and supervisory control centers (SCADA/HMI).
Housed in a ruggedized Euro-card industrial framework designed for subrack backplane integration, the internal dual-microprocessor architecture efficiently divides tasks between local peripheral management and upper-level network communications. Its comprehensive onboard serial and Ethernet port array ensures reliable, deterministic data exchange across complex multi-vendor utility environments.
3. Core Technical Specifications
| Parameter | Value |
| Component Type | Central Processing & Communication Unit (CMU) |
| Product Family | ABB RTU560 Remote Terminal Unit Series |
| Part Number / Variant | 1KGT012700R0002 (560CMU05 R0002) |
| Main Processor (MPU) | ELAN520 @ 133 MHz (Intel 586-class 32-bit architecture) |
| System Memory | 64 MByte RAM |
| Communication Interfaces | 4x Serial Ports (RS-232 / RS-485 via RJ45) / 2x Ethernet 10/100BaseT LAN Ports |
| Backplane Connection | Indirect 48-pole Type F DIN 41612 socket connector |
| Operating Temperature | 0°C to +70°C continuous industrial threshold |
| Storage Temperature Range | -25°C to +85°C |
| Enclosure Protection | IP20 subrack card module format |
| Physical Net Weight | Approximately 0.25 kg to 0.30 kg |
4. Global Compliance & Industry Certifications
Type-test verification and rigid electrical compliance standards are mandatory for control processing assets deployed within critical electrical power grids and substations.
- Expected Certifications: CE Mark (EMC and Low Voltage Directives), IEC 60870-5 protocol compliance standards, and RoHS material declarations.
- Safety Relevance: High electromagnetic compatibility (EMC) design protects internal processing loops from high-voltage substation switching transients, preventing data corruption or communication lockups on safety-critical grids.
- Audit Note: Verify that module firmware versions and software configuration licenses match your RTU560 project configuration database before backplane integration.
5. Long-Term Storage & Asset Preservation Guide
Veteran Maintenance Note: Storing precision subrack communication processors in unconditioned warehouses requires strict electrostatic discharge (ESD) protection and humidity controls to prevent trace oxidation and memory backup degradation.
- ESD Protection: Keep the communication module permanently sealed inside its original metallized anti-static shielding bag to safeguard sensitive 32-bit processor and memory ICs from static strikes.
- Climate Baseline: Store the unit in a clean, dry environment maintaining relative humidity strictly between 5% and 95% non-condensing, at ambient temperatures between -20°C and +60°C.
- Physical Preservation: Store modules vertically slotted in high-density anti-static foam racks; never stack heavy inventory directly on top of the module housing to prevent front-panel or connector damage.
6. Physical Installation Prerequisites
- Ensure that the RTU560 subrack power supply bus is completely locked out and de-energized before inserting or extracting the 560CMU05 module to prevent electrical arcing across backplane pins.
- Align the printed circuit board carefully with the top and bottom subrack guide slots, applying steady, even pressure until the rear 48-pole DIN connector seats firmly.
- Tighten the upper and lower front-panel retaining screws completely to anchor the module against subrack vibration and maintain ground continuity.
7. Buyer’s FAQ (Logistics & Compliance Focus)
- What Harmonized System (HS) code governs international customs clearance?The standard global export classification for this industrial communication controller is 8517.62.0000 (Machines for the reception, conversion and transmission or regeneration of voice, images or other data, including switching and routing apparatus).
- How does Country of Origin (COO) verification impact substation automation projects?Accurate origin tagging on commercial shipping documents ensures compliance with international trade frameworks and regional infrastructure procurement rules (typically European manufacturing origin).
- Does this hardware require configuration software during replacement?Yes, system engineers must load the site-specific station configuration files and parameter sets using the ABB RTUtil560 software tool suite.
- What level of transit insurance should be specified?Always mandate fully declared-value, tracked international air cargo insurance to safeguard high-value processor cards and delicate RJ45 connection pins against shock damage during global shipping.
